Unlikethe traditional three plasmid system in HEK293 cells, One-Bac 4.0 system is an insect/baculovirus system for AAV production. The production process consists of several key parts: baculovirus plasmid construction, seed virus production, seed virus amplification, seed virus infection of insect cells, and AAV harvest. This system achieves linear amplification of production by infecting insect cells with baculovirus containing the AAV genome, overcoming the bottleneck of large-scale AAV preparation. One-Bac 4.0 system has the potential to benefit more patients due to its high yield compared to other AAV production systems.
Genevoyager has successfully completed the delivery of a number of projects, some of the data are shown below.
● High Safety Profile (data are from 50L GMP lots)
The One-Bac 4.0-derived AAVs present low levels of impurities and are free of rcAAV.
● High Yields (data are from 50L GMP lots)
The One-Bac 4.0-derived AAVs maintain high yields both before and after purification at a production scale of 50L.
● High Full Capsid Ratio
The One-Bac 4.0 system achieves an impressive full capsid ratio of over 90% in its final product.
● High Infectious Activity
Results from cell and animal experiments demonstrate that One-Bac 4.0-derived AAV exhibits equivalent or higher infectivity compared to HEK293 AAV.
● High Passage Stability of BEV
The Baculovirus Expression Vector (BEV) employed in the One-Bac 4.0 system maintains high stability for multiple passages, ensuring consistent high yield and infectious activity of AAV batches during large-scale production.
● Improved Accessibility
The One-Bac 4.0 system offers a more cost-effective approach to AAV production by replacing costly GMP plasmids and transfection reagents with a streamlined process for baculovirus vector production, significantly reducing the cost of materials for AAV vector manufacturing.
● Reduced timelines
The establishment of a virus seed bank facilitates a rapid and simplified process for viral infection during production. This feature becomes more prominent as the scale of virus production increases, resulting in reduced timelines for production and delivery.
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